Kerfolg: High Precision Cutting Tools for Mechanical Processing
Kerfolg is a premium brand dedicated to enhancing performance and precision in machining, with the aim of maximising its customers' productivity. Central to Kerfolg's philosophy is the optimisation of production processes, adopting a customer-centric approach to listen and satisfy the specific needs of each customer.
Why choose Kerfolg products?
- Advanced Technology: Kerfolg tools are designed with precise geometries and made with selected materials and coatings, guaranteeing maximum productivity in every type of machining.
- Wide Range of Products: Kerfolg offers a vast selection of tools, from integral tools to mechanical clamping tools, up to clamping systems, covering all the needs of mechanical workshops.
- Focus on the Customer: The company's activities are centred on listening to and satisfying the needs of its customers, offering customised solutions to optimise production processes.
- Continuous Development: A dedicated team of project managers works constantly to innovate and improve products, ensuring cutting-edge technologies and superior performance.
Kerfolg Product Range
1. Integral Tools
Designed to guarantee precision and durability, Kerfolg integral tools include:
- HSS and Hard Metal Drills: Ideal for drilling operations on different materials, they ensure high performance and long life.
- Threading Taps: Essential tools for creating precise threads, available in various sizes and types to suit different applications.
- HSS and Carbide Cutters: Offer effective solutions for milling operations, guaranteeing high quality finishes and reduced processing times.
2. Indexable Tools
Designed to offer flexibility and efficiency, Kerfolg indexable tools include:
- Inserts and Insert Holders: Available in different geometries and materials, they allow high-precision turning and milling operations.
- Parting and High-Feed Cutters: Ideal for fast and precise cutting operations, they optimise production times and reduce tool wear.
- Knurling tools: Specific tools for creating knurls on mechanical components, ensuring uniform and high-quality results.
3. Clamping Systems
To guarantee stability and precision during machining, Kerfolg offers:
- Chucks: Designed to ensure safe and precise tool clamping, available in different types to adapt to various machine tools.
- Presetting machines: Advanced tools for measuring and adjusting tools, helping to reduce setup times and increase production efficiency.
Industrial Applications
Kerfolg products are used in a wide range of industrial sectors, including:
- Mechanical Industry: Solutions for precision machining of metal and non-metal components.
- Aerospace sector: tools designed to meet the high standards of quality and precision required in the aeronautics industry.
- Automotive industry: tools for the production and maintenance of automotive components, guaranteeing efficiency and reliability.
- Mould production: specific tools for the production of moulds with high quality finishes and tight tolerances.
Conclusion
Choosing Kerfolg means relying on a partner dedicated to excellence in machining, capable of offering high quality products and customised solutions to optimise productivity. With a constant commitment to innovation and customer satisfaction, Kerfolg is the ideal choice for companies looking for reliable and high-performance cutting tools.
Bilz: Advanced Shrink-Fit Technology
Bilz is a leading brand in the field of tool clamping and changing technology, with a particular focus on shrink-fit machines. Thanks to its consolidated experience and constant innovation, Bilz offers solutions designed to improve the precision, durability and efficiency of production processes.
Bilz thermal shrink fit technology allows for safe and stable tool clamping, guaranteeing greater rigidity, optimal torque transmission and a significant reduction in vibrations.
Why choose Bilz shrink fit technology?
Choosing a Bilz shrink fit machine means benefitting from:
- Precision and repeatability – The thermal shrink fit guarantees a perfect coupling between the tool and the tool holder, eliminating play and micro-displacements.
- Increased tool life – The stability of the clamping reduces tool wear, extending its operating life and reducing replacement costs.
- Maximum rigidity – Uniform tool clamping eliminates vibration and bending, improving machining quality.
- Quick tool change – The thermal shrink system allows tools to be changed in seconds, increasing efficiency and reducing machine downtime.
- Universal compatibility – Bilz shrink fit machines are designed to work with a wide range of standardised tools and chucks.
- Ease of use – Intuitive and automated systems that simplify operations, reducing the risk of operator error.
Bilz Shrink Fit Machines: Range and Functionality
1. Shrink Fit Machines for Industrial Production
Bilz shrink machines for industrial production are designed for intensive use in workshops and CNC machining centres.
- High heating power – Enables fast shrinking even of tools with large diameters.
- Fast air or liquid cooling – To reduce cycle times and maximise productivity.
- Compatibility with different materials – They can be used for HSS, carbide and special alloy tools.
- Advanced digital control – Allows you to monitor and customise the tightening parameters for different production requirements.
2. Compact Tightening Machines for Workshops and Limited Production
For companies that need a versatile and compact solution, Bilz offers small-sized shrink machines, ideal for smaller productions or specific machining operations.
- Compact and easy to install – Perfect for limited workspaces.
- Intuitive control system – Suitable even for operators with little experience in shrink technology.
- Optimised tightening times – Allows for quick tool replacement without compromising on fastening quality.
3. Automated Tightening Machines with Industry 4.0 Integration
For companies that want to optimise production processes with high-tech systems, Bilz offers automated tightening machines with advanced features.
- Digital interface with connection to company management systems – For constant monitoring of operations.
- Automation of the clamping and cooling cycle – Minimises human intervention and optimises processing times.
- Intelligent tool management – Parameters can be stored to ensure the same clamping quality every time.
- Integration with collaborative robots – For fully automated workflows in production lines.
Applications of Bilz Shrink Technology
Bilz shrinking machines are used in numerous industrial sectors, including:
- Metalworking industry – For precision machining on metallic materials of various hardness.
- Automotive industry – For the production of engine and transmission components with high finishing requirements.
- Aerospace industry – For the machining of light alloys and advanced materials with minimum tolerances.
- Mould and tool production – To ensure perfectly stable and efficient cutting surfaces.
- Energy industry – For the machining of components for turbines, generators and industrial plants.
Innovation and Sustainability
Bilz constantly invests in innovative technologies to improve the performance and sustainability of its products:
- High efficiency heating systems – To reduce energy consumption and improve shrink fitting speed.
- Eco-friendly cooling technologies – To minimise the use of coolants and reduce operating costs.
- Advanced materials for greater durability – The components of Bilz crimping machines are designed to resist wear and thermal stress, guaranteeing a longer operating life.
Conclusion
Bilz crimping machines are the ideal solution for those seeking precision, speed and efficiency in tool clamping. Thanks to a complete range of products, from compact solutions to fully automated systems, Bilz is able to meet the needs of mechanical workshops, large production plants and companies oriented towards Industry 4.0.
Choosing Bilz means investing in advanced technology, quality and reliability, to obtain more precise machining, longer lasting tools and more efficient processes.
