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< Solid cutting tools

Solid carbide end mills

In machine shops, the use of high quality tools is essential to ensure precision and reliability in machining. Carbide cutters are essential tools due to their strength and ability to machine hard materials with precision.

What are Carbide Burrs
Tungsten carbide cutters are cutting tools mainly used for machining hard and abrasive materials. Made of tungsten carbide, these cutters offer superior hardness and strength compared to traditional steel cutters, making them ideal for demanding applications.

Composition and Features
Tungsten carbide cutters are composed mainly of tungsten carbide, a material known for its extreme hardness and wear resistance. This composition enables the cutters to retain their sharpness even after numerous uses, ensuring consistent, high-quality performance.

Types of Tungsten Carbide Cutters
There are different types of carbide cutters, each designed for specific applications:

- Standard carbide cutters: Used for general machining of hard materials such as steel and alloys.
- Cobalt tungsten carbide cutters: Offer increased hardness and are particularly suitable for machining very hard and tough materials.
- Coated carbide cutters: Coated with materials such as titanium nitride to further improve wear resistance and performance.

Uses of Carbide Endmills in Mechanical Workshops

Carbide Cutters for Steel
Steel is one of the most common materials machined in machine shops. Tungsten carbide cutters are particularly effective in machining steel due to their hardness, which allows the material to be cut precisely and without losing its sharpness.

Professional Carbide Cutters
For workshops that need reliable and durable tools, professional carbide cutters are the ideal choice. They offer superior performance and a long service life, reducing the need for frequent replacements and ensuring high-quality work.

Carbide Burrs for Precise Drilling
Carbide end mills are excellent for precision drilling due to their ability to cut cleanly and precisely. This is especially important in applications where precision is crucial, such as in the machining of mechanical components.

Carbide Cutters for Special Alloys
Special alloys require specific tools to be machined effectively. Tungsten carbide cutters are able to meet these challenges due to their hardness and strength, allowing complex alloys to be machined precisely and without damaging the material.

Advantages of Tungsten Carbide Burrs
The use of carbide cutters in machine shops offers numerous advantages, including:

- Strength and Durability
Carbide cutters are extremely wear-resistant and can retain their sharpness even after multiple uses, reducing the need for frequent replacement and increasing work efficiency.

- Precision
These cutters offer superior precision due to their ability to cut cleanly and evenly. This is essential for jobs requiring a high degree of accuracy.

- Versatility
Carbide cutters are suitable for a wide range of materials, making them a versatile tool for any machine shop. They can be used to machine steel, special alloys, wood and more.

Differences between carbide cutters and HSS cutters
A frequently asked question concerns the differences between carbide cutters and HSS (High-Speed Steel) cutters. Let's take a detailed look at the main differences:

Material
Tungsten carbide cutters are made of tungsten carbide, an extremely hard and wear-resistant material. HSS cutters, on the other hand, are made of high-speed steel, which offers good strength and versatility but is less hard than tungsten carbide.

Applications
Tungsten carbide cutters are ideal for extremely hard and abrasive materials, while HSS cutters are more versatile and suitable for a wider range of materials. Tungsten carbide burs are preferred for work requiring high precision and durability, while HSS burs are a common choice for general applications.

Durability
Carbide end mills tend to last longer than HSS end mills, but are also more fragile and expensive. HSS milling cutters, on the other hand, offer an excellent balance between durability and cost, but may need more frequent replacement in demanding applications.

How to Use Tungsten Carbide Burrs
To get the most out of carbide cutters, it is important to use them correctly. Here are some practical tips:

Choosing the Right Carbide Cutter
Choosing the right carbide burr for the material to be machined is crucial. For hard materials such as steel, opt for coated or cobalt cutters, while for softer alloys, a standard cutter may be sufficient.

Maintenance of Tungsten Carbide Cutters
Keeping tungsten carbide cutters sharp and clean is essential to ensure their longevity. Use lubricating oils during machining to reduce friction and prevent overheating.

Frequently Asked Questions

How to Choose the Right Size of Carbide Bur?
Choosing the right size depends on the type of machining and the diameter of the cut you want to make. It is important to accurately measure the required diameter and choose a cutter of the corresponding size.

What are the Main Advantages of Coated Carbide Endmills?
Coated tungsten carbide cutters offer greater wear resistance and a better ability to maintain sharpness than uncoated cutters. This makes them ideal for intensive applications and hard materials.

Tungsten carbide cutters are an indispensable tool for any machine shop due to their strength, versatility and precision. By choosing the right tungsten carbide cutters for your needs and using them correctly, you can significantly improve the quality of your work and the life of your tools.
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End mills in solid carbide with variable pitch Z4 KUM KERFOLG
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A4U43
End mills in solid carbide with variable pitch Z4 KUM KERFOLG
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Diametro taglienti4 - 16 mm
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Trattamento superficialePLATEX
Numero taglienti4
LengthStandard
As low as €38.37
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End mills in solid carbide Z1 KSM W KERFOLG
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A4S61
End mills in solid carbide Z1 KSM W KERFOLG
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Diametro taglienti1,5 - 12 mm
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Numero taglienti1
LengthCorta
As low as €10.99 Regular Price €18.08 - 39%
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End mills in solid carbide Z1 long series KSM W KERFOLG
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A4S71
End mills in solid carbide Z1 long series KSM W KERFOLG
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Diametro taglienti2 - 10 mm
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LengthStandard
As low as €23.37 Regular Price €37.09 - 37%
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End mills in solid carbide Z1 long series KSM W KERFOLG
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A4S70
End mills in solid carbide Z1 long series KSM W KERFOLG
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Diametro taglienti2 - 10 mm
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LengthLunga
As low as €17.00 Regular Price €27.71 - 39%
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End mills in solid carbide Z3 KSM W KERFOLG
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A4S64
End mills in solid carbide Z3 KSM W KERFOLG
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Diametro taglienti3 - 16 mm
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As low as €24.63 Regular Price €40.51 - 39%
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End mills in solid carbide 3Z KSM W KERFOLG
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A4S63
End mills in solid carbide 3Z KSM W KERFOLG
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Diametro taglienti3 - 20 mm
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As low as €27.00 Regular Price €44.49 - 39%
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Super finishing end mills Z6 KSM N KERFOLG
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A4S25
Super finishing end mills Z6 KSM N KERFOLG
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Diametro taglienti6 - 16 mm
MaterialiP - M - K - H
Trattamento superficialeTiAlN
Numero taglienti6
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As low as €29.80
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End mills in solid carbide 3 flute sharp edge KSM N KERFOLG
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A4S34
End mills in solid carbide 3 flute sharp edge KSM N KERFOLG
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Diametro taglienti2 - 20 mm
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Numero taglienti3
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As low as €13.52 Regular Price €21.81 - 38%
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